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Jsd -> RE: engine stall or brake failure ? (11/11/2005 7:18:06 PM)
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Seems to have a problem with your vacuum booster. There is a check valve located on the vacuum booster right where the vacuum hose enters the booster. If you have a leak or the engine stalls, this is suppose to give you application of the brakes in the event of your car shutting off or vacuum leaks. The valve should only allow air to be sucked out, (one-way valve) If you are getting air into the booster, then it's not working properly and you could lose your braking system. The booster is essential cause without it, you can't engae the master cylinder. If it's not working right than you have a problem. If you have replaced all your vacuum lines and what not and you are still having this problem, you might want to have your mechanic or someone look at the booster, or just replace it period. I only say this because even if you engine stalls, as I stated earlier, this booster provides a back up for when you lose engine vacuum so you can still apply the brakes. (The booster works by using the low pressure (vacuum) within the booster and the atmospheric pressure (high pressure) outside to help engage the brakes by pushing a sealed diaphragm which separates the low and high pressure and drives a rod into the master cylinder. If your having a leak, you lose the low pressure within the booster and the booster doesn't work properly or not at all.) Another idea... Since it seems to only happen once and a while, you could be getting a wobble down in the caliper. It's self adjusting and if you get a wobble it'll push the pads away from the rotor, resulting in the driver having to pump the brakes a few times to push more fluid into the system and engage the brakes. Go for a drive and see if you can create the same circumstances and try pumping the brake and if after pumping the brakes do engage, you have a wobble, something is pushing the pads( & caliper piston) open. If not, refer to the above and have the booster replaced if you can't find no other reasonable explanation for losing your brakes. As far as your engine stalling, obviously it's manual, so I don't see how you'd be stalling it since you know how to drive a manual, yes vacuum leaks can cause the engine to stall if it's really really bad and you got the rpm up high and let off the throttle quickly...just to be safe, replace all your vacuum lines in your car, ALL of them, that haven't been replaced yet. It's cheap to replace them if you find some joe-blow shop that sells VW parts. The dealer will be expensive, but if you look, you can find good deals in your local area. Keep us posted... -Jeff
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